Ford Ecosport: Electronic Engine Controls - 2.0L Duratec-HE (129kW/175PS) / Removal and Installation - Fuel Rail Pressure (FRP) Sensor

Materials

Removal

1. Release the fuel system pressure.
   Refer to: Fuel System Pressure Release (310-00C Fuel System - General Information - 2.0L Duratec-HE (129kW/175PS), General Procedures).
   

1. Remove the intake manifold.
   Refer to: Intake Manifold (303-01C Engine - 2.0L Duratec-HE (129kW/175PS), Removal and Installation).
   

1. Disconnect the FRP sensor electrical connector.
   

1. NOTICE: During repair procedure, cleanliness is extremely important. Any foreign material, including any material created while cleaning or removing components that enters the fuel supply passages may cause engine failure.

   NOTE: Use compressed air to remove any foreign material from around the Fuel Rail Pressure (FRP) sensor area before removal.

   • Remove the FRP sensor.
     

Installation

1. Lubricate the O-ring seal with clean engine oil, install the FRP sensor and the electrical connector.
   

1. NOTICE: During repair procedure, cleanliness is extremely important. Any foreign material, including any material created while cleaning or removing components that enters the fuel supply passages may cause engine failure.

   Install the Fuel Rail Pressure (FRP) sensor and tighten in the following 5 stages:
   Material: Engine Oil - SAE 5W-20 - Synthetic Blend Motor Oil / XO-5W20-Q1SP (WSS-M2C945-B1)

1. • Torque:
       Stage 1:  53 lb.in (6 Nm)
       Stage 2:  5°
       Stage 3:  Loosen: 90°
       Stage 4:  53 lb.in (6 Nm)
       Stage 5:  21°