Ford Ecosport: Rear End Sheet Metal Repairs / Removal and Installation - Rear Exhaust Mounting Bracket
Special Tool(s) /
General Equipment
8 mm Drill Bit |
MIG/MAG Welding Equipment |
Spot Weld Drill Bit |
Locking Pliers |
Removal
NOTE:
Factory welds may be substituted with resistance or metal
inert gas (MIG) plug welds. Resistance welds may not be placed directly
over original location. They must be placed adjacent to original
location and match factory welds in quantity. Metal inert gas (MIG) plug
welds must equal factory welds in both location and quantity.
NOTE:
Adequately protect all adjacent areas against cutting, grinding and welding procedures.
-
Position aside the exhaust.
-
Remove the welds and the exhaust bracket.
Use the General Equipment: Spot Weld Drill Bit
Installation
NOTE:
Factory welds may be substituted with resistance or metal
inert gas (MIG) plug welds. Resistance welds may not be placed directly
over original location. They must be placed adjacent to original
location and match factory welds in quantity. Metal inert gas (MIG) plug
welds must equal factory welds in both location and quantity.
NOTE:
Adequately protect all adjacent areas against cutting, grinding and welding procedures.
-
Drill plug weld holes in the replacement bracket.
Use the General Equipment: 8 mm Drill Bit
-
Install, properly position, clamp and weld the replacement exhaust bracket.
Use the General Equipment: Locking Pliers
Use the General Equipment: MIG/MAG Welding Equipment
-
Refinish the entire repair using a Ford approved paint system.
-
Restore corrosion protection.
Refer to: Corrosion Prevention (501-25 Body Repairs - General Information, General Procedures).
-
Position and secure the exhaust in original location.
Special Tool(s) /
General Equipment
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
NOTE:
Left hand (LH) side shown, right hand (RH) side similar...
Special Tool(s) /
General Equipment
Scraper for Straight Edges
Spherical Cutter
Hot Air Gun
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
NOTE:
To minimize the intrusiveness..
Other information:
Special Tool(s) /
General Equipment
308-046-01Adapter for 308-046
Flat Headed Screw Driver
Boot Clamp Pliers
Puller
Wooden Block
Copper Hammer
Bearing Separator
Vise
Vise Jaw Protectors
Materials
Name
Specification
Grease
WSS-M1C272-A
Removal
NOTE:
Removal steps in this proc..
Special Tool(s) /
General Equipment
205-072Universal Flange Holding Wrench
308-877Installer, Pinion Output SealTKIT-2012A-FLTKIT-2012A-ROW
Puller
Wooden Block
Removal
Remove the transfer case.
Refer to: Transfer Case (308-07B Transfer Case - 6-Speed Automatic Transmission – 6F35, Removal).
Using the sp..