Ford Ecosport Owners and Service Manuals

Ford Ecosport: Fuel Charging and Controls - 2.0L Duratec-HE (129kW/175PS) / Removal and Installation - High-Pressure Fuel Pump Drive Unit

Removal

  1. Remove the high-pressure fuel pump.
    Refer to: High-Pressure Fuel Pump (303-04C Fuel Charging and Controls - 2.0L Duratec-HE (129kW/175PS), Removal and Installation).
    • During the removal or installation of components, cap, tape or otherwise appropriately protect all openings and tubes/fittings to prevent the ingress of dirt or other contamination. Remove caps, tape and other protective materials prior to installation.
    1. Disconnect the vacuum tube quick release couplings and position out of the way.
      Refer to: Quick Release Coupling (310-00 Fuel System - General Information - 2.0L Duratec-HE (129kW/175PS)/2.0L Duratec-HE (125kW/170PS) - MI4/2.0L Duratec-HE Flex Fuel (129kW/175PS)) .
    • During the removal or installation of components, cap, tape or otherwise appropriately protect all openings and tubes/fittings to prevent the ingress of dirt or other contamination. Remove caps, tape and other protective materials prior to installation.
    1. Release the hose retainer. Disconnect the quick release couplings, then remove the crankcase ventilation tube.
      Refer to: Quick Release Coupling (310-00 Fuel System - General Information - 2.0L Duratec-HE (129kW/175PS)/2.0L Duratec-HE (125kW/170PS) - MI4/2.0L Duratec-HE Flex Fuel (129kW/175PS)) .
  1. Remove the wire harness bracket nuts, then position the wire harness and bracket out of the way.
  1. Remove the fuel supply tube bracket nut, then position the fuel supply tube and bracket out of the way.
    • During the removal or installation of components, cap, tape or otherwise appropriately protect all openings and tubes/fittings to prevent the ingress of dirt or other contamination. Remove caps, tape and other protective materials prior to installation.
    1. Remove the high-pressure fuel pump drive unit studbolts and then remove the high-pressure fuel pump drive unit.

Installation

NOTICE: Make sure that the mating faces are clean and free of foreign material.

    • Make sure that the mating faces are clean and free of foreign material.
    1. Inspect the high-pressure fuel pump drive unit gasket, clean and replace the high-pressure fuel pump drive unit gasket as needed.
    • During the removal or installation of components, cap, tape or otherwise appropriately protect all openings and tubes/fittings to prevent the ingress of dirt or other contamination. Remove caps, tape and other protective materials prior to installation.
    1. Install the high-pressure fuel pump drive unit, then install and tighten the high-pressure fuel pump drive unit studbolts in the following 2 stages.
      Torque:
        Stage 1:  16 lb.ft (22 Nm)
        Stage 2:  45°
  1. Install the fuel supply tube and bracket, install and tighten the fuel supply tube bracket nut.
    Torque: 97 lb.in (11 Nm)
  1. Install the wire harness and bracket, install and tighten the wire harness bracket nuts.
    Torque: 97 lb.in (11 Nm)
    • During the removal or installation of components, cap, tape or otherwise appropriately protect all openings and tubes/fittings to prevent the ingress of dirt or other contamination. Remove caps, tape and other protective materials prior to installation.
    1. Install the crankcase ventilation tube, then connect the quick release couplings.
      Refer to: Quick Release Coupling (310-00 Fuel System - General Information - 2.0L Duratec-HE (129kW/175PS)/2.0L Duratec-HE (125kW/170PS) - MI4/2.0L Duratec-HE Flex Fuel (129kW/175PS)) .
    • During the removal or installation of components, cap, tape or otherwise appropriately protect all openings and tubes/fittings to prevent the ingress of dirt or other contamination. Remove caps, tape and other protective materials prior to installation.
    1. Connect the vacuum tube quick release couplings.
      Refer to: Quick Release Coupling (310-00 Fuel System - General Information - 2.0L Duratec-HE (129kW/175PS)/2.0L Duratec-HE (125kW/170PS) - MI4/2.0L Duratec-HE Flex Fuel (129kW/175PS)) .
  1. Install the high-pressure fuel pump.
    Refer to: High-Pressure Fuel Pump (303-04C Fuel Charging and Controls - 2.0L Duratec-HE (129kW/175PS), Removal and Installation).

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    NOTICE: Suspension fasteners are critical parts that affect the performance of vital components and systems. Failure of these fasteners may result in major service expense. Use the same or equivalent parts if replacement is necessary. Do not use a replacement part of lesser quality or substitute design. Tighten fasteners as specified.

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