Ford Ecosport: Automatic Transmission - 6-Speed Automatic Transmission – 6F35 / Diagnosis and Testing - Transmission Stall Speed Test
			
			
			Stall Speed Test
 
 
 WARNING: 
 Block all wheels, set the parking brake and firmly apply the
 service brake to reduce the risk of vehicle movement during this 
procedure. Failure to follow these instructions may result in serious 
personal injury.
 
 NOTE: 
 Carry out the Line Pressure Test prior to the Stall Speed 
Test. If line pressure is low, do not carry out the stall test or 
additional transmission damage will occur. Do not maintain Wide Open 
Throttle (WOT) in any gear range for more than 5 seconds. 
 
 NOTE: 
 If the engine speed exceeds maximum specified rpm, release the accelerator pedal immediately. 
 
 NOTE: 
 Only perform the stall speed test with the engine and transmission at normal operating temperatures. 
 
 To
 prevent damage to transmission and driveline components, the PCM will 
truncate engine torque output when a stall condition exists. Because of 
this torque truncation, the stall test cannot be used as a diagnostic 
test for determining the health of the transmission clutches.
 The PCM monitors clutch performance and will set one or more DTC s when an undesired slip is detected.
 The
 torque converter stator one-way clutch should hold at idle and during 
acceleration. A failed one-way clutch can be identified if all of the following conditions/symptoms exist: 
 
 - 
 Transmission fluid is clean and free of excessive contamination
 
 
 - 
 Normal/expected vehicle performance at cruising speed
 
 
 - 
 Poor engine idle quality. The engine may even stall
 
 
 - 
 Very poor acceleration/Lack of power
 
 
 - 
 Very low stall RPM: <1500 RPM. Perform test procedure below:
 
 
 
 
 - 
 Apply the parking brake.
  
 
 - 
 Connect the scan tool. Navigate to Datalogger: PCM 
 
  
 
 - 
 Monitor the PID s: APP (%), RPM, LOAD (%) and GEAR_CMD
  
 
 - 
 Start the engine.
  
 
 - 
 Place the transmission in reverse.
  
 
 - 
 Start datalogger recording.
  
 
 - 
 With the brake pedal firmly applied, press the accelerator pedal to 
100% for 2-3 seconds until engine RPM stabilizes. Release the 
accelerator pedal.
  
 
 - 
 Place the transmission in neutral.
  
 
 - 
 Press the accelerator pedal to maintain 1500 RPM for 10 seconds to 
allow the torque converter to cool. Release the accelerator pedal.
  
 
 - 
 Place the transmission in drive.
  
 
 - 
 With the brake pedal firmly applied, press the accelerator pedal to 
100% for 2-3 seconds until engine RPM stabilizes. Release the 
accelerator pedal.
  
 
 - 
 Place the transmission in neutral.
  
 
 - 
 Press the accelerator pedal to maintain 1500 RPM for 10 seconds to 
allow the torque converter to cool. Release the accelerator pedal.
  
 
 - 
 Turn the engine off.
  
 
 - 
 Review the recording. A properly functioning stator one-way clutch should fall within the following parameters:
 
 
 
 
 - 
 GEAR_CMD = Reverse or 1st Gear commanded
  
 
  
   Line Pressure Test
 
 NOTE: 
 Perform the line pressure test prior to performing the stall
 speed test. If the line pressure is low at stall, do not perform the 
stall speed test or transmission damage will occur...
   
 
   Transmission Air Pressure Test
 
  
 
 
 
 
 
 
 
 
 
 
 Item
 
 
 
 
 Description
 
 
 
 
 
 1
 
 
 Foward clutch
 
 
 
 
 2
 
 
 Direct clutch
 
 
 
 
 3
 
 
 Intermediate clutch
 
 
 
 
 4
 
 
 Low reverse clutch
 
 
 
 
 5
 
 
 Overdrive clutch
 
 
 
  
 
 NOTE: 
 The center support contains an air bleed for the forward and
 Lo..
   
 
   Other information:
   System Operation
 
 System Diagram - Gauges
 
 
 
 
 
 
 
 
 Item
 Description
 
 
 1
 
 IPC 
 
 
 
 2
 
 GWM 
 
 
 
 3
 
 PCM 
 
 
 
 4
 Fuel level sender
 
 
 5
 Tachometer
 
 
 6
 Speedometer
 
 
 7
 Temperature
 
 
 8
 Fuel
 
 
 9
 
 AWD 
 
 
 
 
 
 
 
 Network Message Chart - Gauges
 
 
  
 Module Network Input Messages -..
   
   Special Tool(s) /
 General Equipment
 
 Trolley Jack
 
 
 Wooden Block
 
 
 
 Removal
 
 
 
 
 With the vehicle in NEUTRAL, position it on a hoist.
 Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
 
 
 
 
 
 
 
 If equipped, remove the bolts and the underbody shield.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 Rel..