Ford Ecosport Owners and Service Manuals

Ford Ecosport: Rear Drive Axle/Differential / Removal and Installation - Axle Assembly

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Remove the rear subframe - AWD.
    Refer to: Rear Subframe - AWD (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).
  1. Remove the bolts and the RDU front mounting brackets.
    Torque: 66 lb.ft (90 Nm)
  1. Remove the RDU rear mounting bolts.
    Torque: 66 lb.ft (90 Nm)
  1. NOTE: This step requires the aid of another technician.


    Remove the RDU .
    1. Move the RDU backward.
    1. Slowly tilt the RDU and down.

Installation

  1. NOTICE: If replacing the axle assembly, the 4X4 control module will need to be reconfigured with the new Active Torque Coupling (ATC) bar code information. If the new bar code information does not match the existing 4X4 control module information, driveline damage or driveability concerns can occur.

    If installing a new RDU , re-configure the Active Torque Coupling (ATC).
    Refer to: Four-Wheel Drive Systems - Overview (308-07A Four-Wheel Drive Systems, Description and Operation).
  1. To install, reverse the removal procedure.
  1. Fill the differential fluid.
    Refer to: Differential Draining and Filling (205-02 Rear Drive Axle/Differential, General Procedures).

    Removal and Installation - Active Torque Coupling Clutch

    Special Tool(s) / General Equipment 205-126 (T78P-4851-A) Holding Fixture, Drive Pinion Flange Tire Lever Materials Name Specification Motorcraft® Silicone Gasket and SealantTA-30 WSE-M4G323-A4  Removal NOTICE: When replacing the RDU clutch, the ATC coil and yoke are a matched set and must be replaced also...

    Removal and Installation - Differential Rear Bushing

    Special Tool(s) / General Equipment 204-598-01Remover/Installer, Subframe Bushing Guide 205-271Installer, Pivot Bushing Transmission Jack Removal With the vehicle in NEUTRAL, position it on a hoist...

    Other information:

    Ford Ecosport 2014-2025 Service and Repair Manual: General Procedures - Wheel to Hub Runout Minimization


    Check NOTE: Wheel-to-hub optimization is important. Clearance between the wheel and hub can be used to offset or neutralize the Road Force® or run-out of the wheel and tire assembly. For every 0.001 inch of wheel-to-hub clearance, the Road Force® can be affected between 1 and 3 pounds depending on the tire stiffness...

    Ford Ecosport 2014-2025 Service and Repair Manual: Disassembly and Assembly - Rear Shock Absorber


    Materials Name Specification Grease - Silicone ESA-M1C200-A  DISASSEMBLY NOTICE: Suspension fasteners are critical parts that affect the performance of vital components and systems. Failure of these fasteners may result in major service expense...

    Categories

    Description and Operation - Health and Safety Precautions

    General Service Warnings

    Review carefully the information below before beginning any repair. Following these warnings is a list of specific system warnings that must be reviewed before beginning work on any listed system.

      WARNING: Wear eye and ear protection when servicing a vehicle. Failure to follow this instruction may result in serious personal injury.

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