Ford Ecosport: Rear Drive Axle/Differential / Removal and Installation - Axle Assembly
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
Remove the rear subframe - AWD.
Refer to: Rear Subframe - AWD (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).
-
Remove the bolts and the RDU front mounting brackets.
Torque:
66 lb.ft (90 Nm)
-
Remove the RDU rear mounting bolts.
Torque:
66 lb.ft (90 Nm)
-
NOTE:
This step requires the aid of another technician.
Remove the RDU .
-
Move the RDU backward.
-
Slowly tilt the RDU and down.
Installation
-
NOTICE:
If replacing the axle assembly, the 4X4 control
module will need to be reconfigured with the new Active Torque Coupling
(ATC) bar code information. If the new bar code information does not
match the existing 4X4 control module information, driveline damage or
driveability concerns can occur.
If installing a new RDU , re-configure the Active Torque Coupling (ATC).
Refer to: Four-Wheel Drive Systems - Overview (308-07A Four-Wheel Drive Systems, Description and Operation).
-
To install, reverse the removal procedure.
-
Fill the differential fluid.
Refer to: Differential Draining and Filling (205-02 Rear Drive Axle/Differential, General Procedures).
Special Tool(s) /
General Equipment
205-126
(T78P-4851-A)
Holding Fixture, Drive Pinion Flange
Tire Lever
Materials
Name
Specification
Motorcraft® Silicone Gasket and SealantTA-30
WSE-M4G323-A4
Removal
NOTICE:
When replacing the RDU clutch, the ATC coil and yoke are a matched set and must be replaced also...
Special Tool(s) /
General Equipment
204-598-01Remover/Installer, Subframe Bushing Guide
205-271Installer, Pivot Bushing
Transmission Jack
Removal
With the vehicle in NEUTRAL, position it on a hoist...
Other information:
Check
NOTE:
Wheel-to-hub optimization is important. Clearance between
the wheel and hub can be used to offset or neutralize the Road Force® or
run-out of the wheel and tire assembly. For every 0.001 inch of
wheel-to-hub clearance, the Road Force® can be affected between 1 and 3
pounds depending on the tire stiffness...
Materials
Name
Specification
Grease - Silicone
ESA-M1C200-A
DISASSEMBLY
NOTICE:
Suspension fasteners are critical parts that affect the
performance of vital components and systems. Failure of these fasteners
may result in major service expense...