Ford Ecosport: Transfer Case - 6-Speed Automatic Transmission – 6F35 / Installation - Transfer Case

1. Install the new input seal RH .
   Refer to: Transfer Case Input Shaft Seal RH (308-07B Transfer Case - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
   

1. Install the PTU and the PTU mounting bolts.
   Torque: 59 lb.ft (80 Nm)

1. Install the engine mounting bracket and bolts.
   Torque: 35 lb.ft (48 Nm)

1. Connect PTU vent hose.
   

1. Install the PTU mounting bolts.
   Torque: 59 lb.ft (80 Nm)

1. Install the PTU to engine mounting bracket bolts.
   Torque: 35 lb.ft (48 Nm)

1. NOTE: Make sure the new gasket is installed.

   1. Install the new gasket.
      

1. NOTE: Tighten the catalytic converter bolts in this sequence.

   1. Position the catalytic converter and install the nuts.
      Torque: 177 lb.in (20 Nm)
   2. Torque: 41 lb.ft (55 Nm)

1. Install the bolt and position back catalytic converter mounting bracket.
   Torque: 35 lb.ft (48 Nm)

1. Position the pipe and install the new catalytic converter flange clamp.
   Torque: 18 lb.ft (25 Nm)

1. NOTICE: Make sure the exhaust flexible pipe is not forcibly bent or twisted.

   Position back the flex pipe and release the cable ties.
   

1. Install the catalytic converter shield and bolts.
   Torque: 80 lb.in (9 Nm)

1. Install the catalyst monitor sensor.
   Refer to: Catalyst Monitor Sensor (303-14C Electronic Engine Controls - 2.0L Duratec-HE (129kW/175PS), Removal and Installation).
   

1. Install the HO2S .
   Refer to: Heated Oxygen Sensor (HO2S) (303-14C Electronic Engine Controls - 2.0L Duratec-HE (129kW/175PS), Removal and Installation).
   

1. Install the rear driveshaft.
   Refer to: Driveshaft (205-01 Driveshaft, Removal and Installation).
   

1. Install the RH front halfshaft.
   Refer to: Front Halfshaft RH - 2.0L Duratec-HE (125kW/170PS) – MI4, AWD (205-04 Front Drive Halfshafts, Removal and Installation).
   

1. Start the Engine and check exhaust system for leaks.
   

1. Check the Transfer Case Fluid Level.
   Refer to: Transfer Case Fluid Level Check (308-07B Transfer Case - 6-Speed Automatic Transmission – 6F35, General Procedures).
   

1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).