Ford Ecosport Owners and Service Manuals

Ford Ecosport: Body Repairs - General Information / Description and Operation - Sealer, Underbody Protection Material and Adhesives

Ford Ecosport 2014-2026 Service and Repair Manual / Body and Paint / Body Repairs - General Information / Description and Operation - Sealer, Underbody Protection Material and Adhesives

Adhesives

NOTE: The following illustrations are examples of structural adhesive application and are not all inclusive.

Upper Cowl Panel to Lower Cowl Panel

Front Structure to A-Pillar

The correct adhesive bonding is essential to repairing the vehicle correctly. Adhesives are used in many areas of the body structure in place of welding. In addition to providing a structural bond between component, adhesives can also help prevent wind noise, water leaks, exhaust fumes and dust from entering the vehicle. They also provide anti-corrosion barriers.

Sealers

NOTE: The following illustrations are examples of sealer application and are not all inclusive.

Hood

Roof

Front Door

Rear Door

Dash Panel

Floor Pan

Liftgate

The correct sealing of joints is essential to repairing the vehicle correctly. Sealers are used to prevent wind noise, water leaks, exhaust fumes and dust from entering the vehicle. They also provide anti-corrosion barriers. Sealers are applied to areas such as door and rear compartment hem flanges, wheelhouse, quarter outer, floor, cowl, roof and other panel-to-panel attaching points. The following joint sealers are recommended for use depending upon the application:

  • Seam Sealer - Heavy-bodied, non-sag adhesive/sealer for use on standing cosmetic seams, truck bed seams, tooled door skin seams and floor pans.

Sealers should remain flexible after curing and must be paintable. Follow the manufacturer's directions for correct application of these materials.

Any damage to originally sealed joints should be repaired by resealing. Along with attaching points of new panels, open joints that require bridging of sealer to close a gap should be sealed using a heavy-bodied sealer.

    Description and Operation - Plastic Repairs

    Plastic Components The following illustration(s) are not all-inclusive of trim levels available. The actual trim level of the vehicle will determine the viability of carrying out a plastics repair...

    General Procedures - Corrosion Prevention

    Special Tool(s) / General Equipment Rust Protection Coating Gun Undercoating Gun Materials Name Specification ValuGard™ Premium UndercoatingVG101, VG101A -  ValuGard™ Rust InhibitorVG104, VG104A -  Motorcraft® Metal Surface Prep WipesZC-31-B -  Repair NOTE: Undercoating NOTE: The follo..

    Other information:

    Ford Ecosport 2014-2026 Service and Repair Manual: General Procedures - Intake Manifold Vacuum Test


    Bring the engine to normal operating temperature. Connect the Vacuum/Pressure Tester to the intake manifold. Run the engine at the specified idle speed. The vacuum gauge should read between 51-74 kPa (15-22 in-Hg) depending upon the engine condition and the altitude at which the test is conducted. Subtract 4.0193 kPa (1 in-Hg) from the specified reading for every..

    Ford Ecosport 2014-2026 Service and Repair Manual: General Procedures - Engine Cooling System Flushing


    Materials Name Specification Motorcraft® Premium Cooling System FlushVC-1 ESR-M14P7-A  Flushing   WARNING: Always allow the engine to cool before opening the cooling system. Do not unscrew the coolant pressure relief cap when the engine is operating or the cooling system is hot. The cooling system is under pressure; steam and hot liquid can..

    Categories

    Removal and Installation - Variable Camshaft Timing (VCT) Unit

    Removal

    NOTICE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan can cause engine failure.

    Remove the timing chain.
    Refer to: Timing Chain (303-01C Engine - 2.0L Duratec-HE (129kW/175PS), Removal and Installation).
    Remove the bolts and VCT units.
    Discard the bolts.

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